Failure-mode guide

Someone on your team built a tool with AI, and it mostly works: a cost controller at one company built his report from a spreadsheet he uploaded into an AI tool, and the report worked. The building does not stop, and it should not. The seven entries below are the predictable places it turns into a problem, each with a tell you can read and a move you can make.

The seven entries

The tool checks its own work

What it looks like
Each fix breaks something else, and the output can look right while the number is wrong.
The tell
Five rounds of paste-the-error-back, and the output keeps getting worse.
What to do at the edge
Cross-check against an analysis you trust; the model wrote its own tests. When fixes diverge, restart narrower.
Who holds it
The person who knows the work.

The app nobody maintains

What it looks like
Google changed something, the ERP updated, and the builder is now maintaining instead of building.
The tell
The tool that was supposed to save time has a queue.
What to do at the edge
Every integration is a maintenance subscription; when everyone depends on the app, that is the handoff.
Who holds it
The builder, then whoever owns maintained software.

The credentials in the config file

What it looks like
It runs on a laptop with credentials in a config file, needing servers and environments it does not have.
The tell
Someone says, "just give the model the production credentials."
What to do at the edge
Nothing touches company data without the four controls: verified read-only, audit log, rollback, named owner.
Who holds it
IT, from the start.

The one-person tool

What it looks like
Logins, roles, permissions, and concurrent use are a different category of software than the prototype.
The tell
The second person asks for an account.
What to do at the edge
A working prototype and a clear spec at the line is a real result; stopping there is a success.
Who holds it
The department head who wants it team-wide, with IT.

The question from compliance

What it looks like
The tool touches financial reporting, quality systems, or patient data, where informal prototypes cannot live.
The tell
Someone from compliance asks who validated it.
What to do at the edge
Regulated surfaces need validated processes; the prototype becomes the specification for the compliant version.
Who holds it
Compliance and the process owner.

The person who leaves

What it looks like
Your best builder leaves, and nobody else can pick up what they built.
The tell
The knowledge lives in one person's chats, prompts, and head.
What to do at the edge
Reusable instruction sets, written specs, and a team that shares the skill survive the person.
Who holds it
The builder's manager, while the person is still there.

The 70 percent tool

The six failure modes have tells you catch early; this one works differently. The tool keeps working, and what fails is the company's ability to evaluate it.

What it looks like
The builder loves the mostly-working tool, and every one-off feature makes it harder to replace.
The tell
Would a new hire, no stake in having built it, choose this tool?
What to do at the edge
Name it in the room early; prototypes are the basis for a real build decision.
Who holds it
The builder and whoever decides what gets built for real.

What they share

A line from prototype to product with three marked handoff points: the maintenance queue, the second user, and the compliance question.PrototypeProductthe maintenance queuethe second userthe compliance question

Each entry ends at a handoff point: the moment the prototype has finished its job and the next step is a product decision. Stopping there is a success.

If you want to see the ground underneath before anyone builds, run the build-over inventory.

Where this comes from

These failure modes come from delivery work and live conversations with buyers through 2026. We review the list on a cycle and add an entry when the field shows us one we missed. Last reviewed September 2026.

Read the tells against your building

A Working Session reads these tells against what your people have actually built, and you leave with a verdict: build, buy, do it yourself, or not yet.

Book a Working Session
ForgeWorks Consultant

Ask me anything about your workflow.

Your ForgeWorks

0 modules

No modules yet. Chat to explore what fits your workflow.